Thanks to Diode Array NIR technology, multi-constituent results are available in less than 10 seconds rather than several hours as with many traditional chemical analysis methods. During this time a large number of full spectra are collected and averaged. The analysis of full spectra makes it possible to determine complex parameters and to analyze different samples without recalibration. With the ability to analyze as often as desired with results in real-time, food processors can reduce product variations and thereby improve quality and profit.
The DA 7350™ is an advanced, modern and versatile in-line NIR instrument for measurement of bulk products such as powders, grains, meals, granules, pellets, slurries and pastes in pipes, chutes, chain conveyors and similar.
It performs real-time multi-constituent measurements of a product in a processing line providing information for process control and quality monitoring.
Analysis of moisture, fat, protein, salt, and pH is of great importance to cheese plants. Quick and accurate control of these constituents ensure product quality, help optimize processes and lead to significant savings for the producer. The Near Infrared Spectroscopy (NIR) technique is well-suited for cheese analysis, but past instrument limitations have not allowed users to reap the full benefits of the technology. This application brief demonstrates how PerkinElmer DA 7250 is ideally suited for analysis of moisture, fat, salt, protein content and pH of cheese with very high accuracy in only six seconds.
Analysis of Moisture, Protein, Soluble Protein and Color in Barley malt using the DA 7200 NIR Analyzer
Analysis of Dried Distiller’s Grain (DDGs) is an important aspect of Ethanol Production and Feed Manufacturing. The composition affects processing of the materials and the profitability of selling & buying this important by-product /ingredient. Ethanol producers can use the real time analysis to monitor and control the process. Monitoring moisturecontent allows operators to optimize the drying process ensuring an acceptable end product while reducing energy usage. Feed plants can use the system to monitor suppliers, optimize formulation, and for cost control of ingredients. The Diode Array 7250 can analyze DDGs for the aforementioned constituents. The large spot size and analysis area remove the effects of sample heterogeneity thereby producing more reliable and representative results. The speed allows users to easily and accurately analyze many samples a day in nearly real-timewith no sample prep or clean-up.
Analysis of Total Solids and Color is of great importance to potato processors. By accurately controlling these constituents, the producer can experience significant savings. Realizing these savings is dependent both upon the accuracy of the analyses and the availability of real-time results. Using the DA 7200, production staff can perform their own analysis 24/7 and have instant access to the results. The results can be used for process optimization (drying times, temps etc.) and to avoid costly mistakes and potential penalties.
Potato chips are a widely popular snack. Moisture, fat, seasoning content and color are important ualities to measure during processing and on the final products. The 7250 Near Infrared Spectroscopy (NIR) is particularly suited for snack product analysis.
A fast and accurate determination of relevant constituents ensures high and consistent product quality. Analysis of fat content using the reference method is very time consuming and costly. It is also the pre-dominant parameter for a sufficient process control, and faster analysis resultscan be used to optimize the process more efficiently. The Near Infrared Reflectance (NIR) technique is particularly suited for measurement of crackers and other snackfoods.
In the production of snack foods such as corn chips, moisture and fat are important control parameters that have a great impact on production costs as well as product quality. The Near Infrared Reflectance (NIR) technique is particularly suited for measurement of these parameters, but in the past instrument limitations have not permitted users to reap the full benefits of NIR. Sample preparation requirements such as grinding or special cups made analyses laborious, time consuming and error-prone.
Customer complaints and costly product waste are common when erroneous amounts of seasoning are delivered in the process. The Perten DA 7440 On-line NIR instrument uses modern diode array technology to provide real-time and continuous measurement of seasoning addition in many types of snack foods, helping to reduce both waste and customer claims. Additional parameters like moisture and fat contents can be analysed at the same time.
Extruded snack products are widely popular. Moisture, fat and seasoning contents are important properties to measure during processing and in the final products. The Near Infrared Spectroscopy (NIR) technique is particularly suited for snack product analysis.
In the production of petfoo several parameters require close monitoring. Parameters such as moisture, protein, fat, fiber and ash content have great impact on production costs, product quality, and nutritional value for proper feeding. DA 7250, proven full-spectrum NIR instrument, is well suited for analysis of dogfood and catfood. It is also time efficient and easy to use especially, since no grinding is required for analysis.
For oilseed processors it is critical to monitor and control free fatty acid content and phosphorus levels in the oil. High levels of free fatty acids promote oxidation of oils leading to rancidity. In only 6 seconds, the DA 7250 can accurately analyze vegetable oils in a few seconds using the transflectance sample cup.
In production of tortillas and other baked products it is vital to be able to monitor and control moisture content, as both product quality and production costs are highly affected. The Diode Array 7200 can determine moisture and fat in tortillas with excellent results. The tortillas can be analyzed as they are, with no sample preparation prior to analysis.
In pasta manufacturing production costa and pasta quality can be improved and controlled by using fast measurements of moisture content and other nutritional parameters in the produced pasta. This work shows that DA 7250 can accurately analyze underground pasta in few seconds using large open rotating sample dishes.
For cigarette producers it is critical to be able to monitor and control key parameters such as oven moisture, sugar, nicotine, menthol and more. The DA 72cigarette plants.50 can analyze many samples of tobacco a day in nearly real time. The ease-of-use and accuracy make it ideal for use at
There is considerable scope for rapid on-site analysis of foods by using the combination of IR spectrometers with Principal Components Analysis (PCA) to classify complex materials. This application note shows that Near-IR spectroscopy is more suitable than Mid-IR for the analysis of herbs and spices and could also be applied to other inhomogeneous foods.The longer effective pathlength and better spatial averaging available with Near-IR diffuse reflectance is beneficial for adulterant detection, and using glass sample containers allows for rapid analysis with no accessory cleaning required. Larger sampling areas and the ability to spin the material during Near-IR analysis results in more reproducible and representative sampling of food products with an inhomogeneous nature.
For processors as well as users of blood meal it is essential to be able to test samples for nutritional composition and rapid analysis of parameters such as moisture, oil and protein are of great benefit. The Near Infrared Reflectance (NIR) technique is particularly suited for measurement of these types of samples. The DA 7200 is a proven full-spectrum, NIR instrument designed for use in the rendering and feed industries. Using novel diode array technology it performs a multi-component analysis in only 6 seconds with no or little sample preparation required.
For meat processors and producers of meat products it is critical to be able to monitor and control key nutritional parameters such as fat, moisture, protein, collagen and salt. With Near Infrared (NIR) technology multi-constituent results are available in seconds rather than several hours as with many traditional chemical analysis methods. NIR instrument usage provide great values in production of mechanically separated poultry, ground meats, sausage and other meat products.
Fish meal is an important source of protein and other nutrients, used in feed and pet food production. Rapid compositional testing is of paramount importance. The Near Infrared Reflectance (NIR) technology is highly suitable for these purposes. The DA 7250 uses novel Diode Array NIR technology and performs a multi-component analysis in less than 10 seconds.
Analysis of Total Solids of batter and coatings is an important process control measurement for potato processors. By accurately controlling solids, the producer can experience significant savings. Realizing these savings is dependent both upon the accuracy of the analyses and the availability of real-time results. Using the DA 7200, production staff can perform their own analysis 24/7 and have instant access to the results. The results can be used to ensure the proper solids are available to the potatoes, to reduce waste, and to avoid costly mistakes and potential penalties.
Bakery mixes are a convenient, portable and shelf stable material. Measurements of quality attributes such as fat and sugar content are therefore important in the profitability, proper manufacture and quality control of the mixes. Both fat and sugar content play important roles in the development, taste, and shelf life of bakery mixes. the Diode Array 7200 can readily measure fat and sugar profiles in bakery mixes in as little as 6 seconds. The same instrument can also measure other mixes and Oils for Free Fatty Acids and Moisture content.
Flour millers need to adhere to strict quality specifications and deliver a consistent product even when incoming wheat varies. At the same time mill profitability depends on maximizing the extraction. Being able to quickly determine key characteristics in the flour is thus of great importance. DA 7250 can determine all these characteristics in seconds.
When producing petfood it is critical to maintain productquality at the same time as production costs are controlled.This requires rapid and accurate analysis of key quality parameters such as moisture,protein and fat. The Near Infrared Reflectance (NIR) technique is particularly suited for measurements of these parameters. DA 7250 can perform a multi-component analysis in only 6 seconds with no sample grading or sampe preparation required.
For rye processors, moisture, protein, starch, ash, NDF and fiber are important parameters that define the properties of the end product. Rapid and accurate determination of these parameters is of great benefit both in controlling the rye processing and the end product. This application note shows that the DA 7250 Near Infrared Reflectance (NIR) can accurately analyze rye in a few seconds.
Accurate monitoring of moisture, protein, ash and starch content of dry peas is important for quality control and cost monitoring. Since dry peas are a bulk commodity, there is a need to analyze many samples quickly. Reference methods of analysis – particularly the analysis of starch – are time consuming, error prone, and require trained lab technicians. In all instances, cost savings are dependent both upon the accuracy of the analyses and the availability of real-time results. Using the DA 7250 at-line NIR, operation staff can perform their own analysis 24/7 and have instant access to the results. The results can be used for binning, blending, process optimization, quality control and prevention of costly mistakes.
Compositional analysis of oilseeds is vital to running an oilseed crushing plant and its overall profitability. For safflower seeds, knowledge of free fatty acid, protein, and oil content can help buyers to purchase the best seed, receiving areas to segregate, and production to monitor and ensure quality.
Analysis of Moisture, Protein, Soluble Protein and Color in Barley malt using the DA 7200 NIR Analyzer
This application note shows the analysis of liquid feed products for the aforementioned constituents with Diode Array 7200. The disposable sample dishes allow users to quickly and accurately analyze samples without any sample preparation or subsequent cleaning requirements. The overall speed sampling and analysis speed produces results in nearly real-time allowing for analysis of each batch mix and each shipment.
The DA 7200 is a proven full-spectrum, NIR instrument designed for use in the rendering and feed industries. In this work the Diode Array 7200 is used for the determination of protein, moisture, fat and ash in feather meal.
Whenever oats are used as a raw material it is important to have knowledge of its composition and properties. In feed milling and other processing, the raw material will affect the process efficiency as well as the quality of the final product. DA 7250 accurately can analyze moisture, protein, ash, NDF, crude fiber and fat in whole oats.
Whenever wheat is used as a raw material it is important to have full knowledge of its composition and properties. In feed milling, starch production, flour milling and other processing, the raw material will affect the process efficiency as well as the quality of the final product. DA 7250 Near Infrared Reflactance (NIR) can determine moisture, protein and starch, NDF, hardness, wet and dry gluten, W and Zeleny in whole grain wheat and durum samples.
When handling and processing linseed, it is important to have accurate information on its composition. Moisture, oil and protein levels determine its value and how to use and process it. The DA 7200 is a proven full-spectrum, NIR instrument designedfor use in the grain and feed industries. The present work shows that Diode Array 7200 can analyze linseed for moisture, protein and oil.
For soybean processors it is important to have full knowledge of the quality of the soybean they purchase, as its value to a high degree depends on the composition of, for example, oil and protein. For seed breeders, the fatty acid profile is also critical as there are increasing demmand for varieties with specific characteristics. The DA 7250 Near Infrared Reflactance (NIR) can perform the multicomponent analysis in seconds.
For soybean processors knowledge of the soymeal composition provides valuable information for process control. For feed producers it is vital to have full control over the nutritional value of raw materials, especially important ones such as soymeal. DA 7250 Near Infrared Reflactance (NIR) shows excellent results without sample preparation.
Animal performance and milling cost are dictated by nutritional requirements. Feed producers must have full knowledge of the nutritional value of raw materials and finished products. The DA 7250 Feed Analyzer can analyze the aforementioned parameters in ruminant feed accurately in 6 seconds. The calibrations can be used on any DA 7250 instrument, for many different product types/formulations, andwithout any grinding of samples.
Animal performance and milling cost are dicated by nutritional requirements. Food producers must have full knowledge of the nutritional value of raw materials and finished products. The DA 7250 Feed Analyzer, a proven full-spectrum NIR instrument, can analyze all the required parameters in monogastric feed accurately in 6 seconds.
Rice bran is a by-product of the rice millng process, and is an important ingredient in many animal feeds. As such, its nutritional content is of high importance, and rapid analysis of parameters such as moisture, oil and protein are great benefit to rice processors as well as feed producers. Tis application demonstrates how the DA 7250 can analyze rice bran in a few seconds using large open rotating sample dishes.
For sunflower seed processors and feed manufacturers alike, rapid and accurate quality control of sunflower seed meal is important to ensure nutritional specification on the meal is correct. DA 7250 accurately can analyze moisture, protein, oil, fiber and ash in sunflower seed meal.
When handling and processing soy hulls, it is important to have accurate information on its composition. Moisture, protein, oil and fiber levels determine its value and how to use and process it. The DA 7250 is a Near Infrared Reflectance (NIR) instruments is designed for optimal use in agricultural products. Using novel Diode Array technology, the DA 7250 is unique in its versatility and accuracy.
Analysis of Dried Distiller’s Grain (DDGs) is an important aspect of Ethanol Production and Feed Manufacturing. The composition affects processing of the materials and the profitability of selling & buying this important by-product /ingredient. Ethanol producers can use the real time analysis to monitor and control the process. Monitoring moisturecontent allows operators to optimize the drying process ensuring an acceptable end product while reducing energy usage. Feed plants can use the system to monitor suppliers, optimize formulation, and for cost control of ingredients. The Diode Array 7250 can analyze DDGs for the aforementioned constituents. The large spot size and analysis area remove the effects of sample heterogeneity thereby producing more reliable and representative results. The speed allows users to easily and accurately analyze many samples a day in nearly real-timewith no sample prep or clean-up.
Whenever corn is used as a raw material it is important to have fast and full knowledge of its composition and properties. In wet or dry milling, feed milling, ethanol production and other processing, the raw material will affect the process efficiency as well as the quality of the final product. The DA 7250 can accurately determine moisture, protein, oil and starch in corn in 6 seconds without prior sample grinding.
For yoghurtmanufacturers, fat and dry matter contents are important quality parameters that define properties of the end product. With a large number of samples, high sample throughput and accurate determination of these parameters is of great benefit. The DA 7250 can analyze yogurt in less than 10 seconds with high accuracy. Even including inhomogeneous samples with fruit pieces and without the need to clean sample cups, vials, tubes or similar in between measurements.
Sweetened Condensed Milk (SCM) is an important ingredient for many products. The total solids, fat, and sucrose quantities are key to proper performance as an ingredient. Correct quantities impart both functional and flavor characteristics. The DA 7250 NIR analyzer can provide precise, repeatable and representative results in seconds.
Accurate control of butterfat and total solids in ice cream mix affects both quality and profitability. The combination of butterfat and total solids affects texture thereby impacting quality and mouth-feel. The DA 7250 can accurately analyze ice cream mix for fat and solids content. The speed of analysis allows users to easily and accurately analyze many samples a day in nearly real time.
Evaporated milk is an important ingredient for many products and an important form for long term storage of milk. The total solids and fat content are keys to proper performance as an ingredient and long term storage. Correct uantities impart both functional and flavor characteristics. In addition, accurate control of total solids and fat can optimize profitability of the processor. The Diode Array 7250 can accurately analyze evaporated milk for total soids and fat content. The speed of analysis allows users to easily and accurately analyze many samples a day in nearly real time.
Analysis of fat, moisture and salt is of great importance to butter plants. By accurately controlling these constituents the producer can experience significant savings. Using the DA 7250, production staff can perform their own analysis 24/7 and have instant access to the results. The results can be used for process optimization and to avoid costly mistakes and potential penalties.
The Near Infrared Reflectance (NIR) technique is particularly suited for measurement of dairy powders. In this work the DA 7250 shows very accurate and reproducible results when compared to the results from the reference methods.
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